Real-Time Manufacturing Control

Plan, produce and track your factory operations in real time

Work orders, BOMs, scheduling, quality & maintenance — all on a single plant floor platform designed for Indian manufacturers.

500+
Plants
98%
Uptime
35%
Less Downtime

Plant Dashboard

Live
OEE
87.5%
Active
24

Active Work Orders

WO-2024-001
In Progress
75%
WO-2024-002
Quality Check
90%
WO-2024-003
Setup
25%

Manufacturing Challenges Solved

Transform common production pain points into competitive advantages with NextWeb Plant

Long changeovers & machine downtime

Solution:Predictive maintenance & planned PMs

Invisible WIP & late orders

Solution:Real-time work order tracking & scheduling

Manual routing and quality errors

Solution:Digitized routing, QC checks & traceability

Complete Manufacturing Suite

Everything you need to manage your plant floor operations, from planning to dispatch

Production Planning & Scheduling

Core

Gantt charts and finite capacity scheduling for optimal resource allocation

BOM & Routing Management

Essential

Multi-level BOMs with detailed routing and operation sequences

Work Orders & Shopfloor Execution

Mobile-First

Mobile terminals for real-time work order tracking and updates

MES Data Capture

Smart

Barcode/RFID scanning, Android terminals, and basic IoT/PLC integration

Quality Management

Compliance

QC checks, NCRs, hold & release workflows with full traceability

Maintenance Management

Preventive

Preventive maintenance scheduling and breakdown management

Inventory & Material Issue

Traceability

Kitting, batch/lot traceability, and material flow tracking

Capacity Planning & OEE

Analytics

Real-time OEE dashboard with capacity utilization insights

Analytics & Reports

Insights

Throughput, yield, scrap rates, and performance reporting

How Manufacturing Flow Works

From planning to finished goods — a seamless production workflow

Plan

Create work orders, schedule resources, and generate material requirements

1

Issue Materials

Kit materials, scan barcodes, and track lot/batch movements to workstations

2

Execute on Shopfloor

Mobile terminals guide operators through work instructions and capture data

3

Inspect & Dispatch

Quality checks, final inspection, and automated dispatch with full traceability

4

Product Tour

See how NextWeb Plant transforms your manufacturing operations

Create Work Order

Set up production orders with BOMs, routings, and resource requirements

NextWeb Plant
1

Mobile Scanning

Operators scan materials and update work progress using mobile terminals

NextWeb Plant
2

Real-Time Analytics

Monitor OEE, throughput, and quality metrics with live dashboards

NextWeb Plant
3

Integrations & Ecosystem

Connect NextWeb Plant with your existing systems and devices for seamless operations

ERP Connectors

SAP, Oracle, Tally, and custom ERP systems

SAPOracleTallyQuickBooks

NextWeb Ecosystem

Seamless integration with Inventory and Procurement modules

InventoryProcurementFinanceCRM

IoT & PLCs

Connect machines and sensors for real-time data capture

SiemensAllen-BradleyModbusOPC-UA

Mobile Scanners

Barcode and RFID scanning on Android devices

ZebraHoneywellDatalogicAndroid

Label Printers

Direct printing for work orders and material labels

Zebra ZPLBrotherDYMOGeneric

Security & Access

Active Directory, LDAP, and role-based access control

Active DirectoryLDAPSSO2FA

Don't see your integration? We offer custom API development and system connectors.

Industry Use Cases

Proven results across diverse manufacturing sectors

Auto Components

Reduced lead time by 28%

Precision manufacturing with full traceability for automotive parts and assemblies

FMCG Packaging

Increased throughput by 35%

High-volume packaging operations with quality control and batch management

Electronics Assembly

Quality defects reduced by 45%

Complex assembly processes with component traceability and testing workflows

Job Shops

Machine utilization up 32%

Custom manufacturing with flexible routing and capacity optimization

Ready for Your Industry?

NextWeb Plant adapts to your specific manufacturing processes, whether you're in discrete manufacturing, process industries, or hybrid operations.

Customer Success Stories

See how manufacturing leaders are transforming their operations

PA

Precision Auto Parts Ltd

AutomotiveReduced lead time by 28%
"NextWeb Plant transformed our production planning. Real-time visibility across all work orders has eliminated bottlenecks."
Rajesh Kumar
Plant Manager
FP

FreshPack Industries

FMCGDowntime reduced by 35%
"The mobile-first approach means our supervisors can update production status from anywhere on the floor."
Priya Sharma
Operations Head
500+
Manufacturing Plants
98%
System Uptime
35%
Avg. Downtime Reduction
24/7
Local Support

Simple, Transparent Pricing

Choose the plan that fits your manufacturing scale and requirements

Starter

Perfect for single plant operations

Single plant support
Basic work orders
Mobile terminals
Standard reports
Email support
Most Popular

Growth

Ideal for multi-plant manufacturers

Multi-plant support
Advanced scheduling
Quality management
Custom workflows
Priority support

Enterprise

Custom solution for large operations

Unlimited plants
Advanced analytics
API integrations
Custom development
Dedicated support

All plans include implementation support, training, and data migration assistance.

Frequently Asked Questions

Get answers to common questions about NextWeb Plant

Implementation usually takes 4-12 weeks depending on your plant complexity and customization requirements. We provide dedicated project managers and training throughout the process.

Still have questions? Our team is here to help.